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Now for the next trick item.

The pistons.

These are lovely forged items, with all kinds of trick little oiling holes punched in them.  They're a whopping huge l0mm larger in diameter than your old stock pistons (71mm) and semi-domed.  Rings 

are the standard two sealer and one scraper ring.

The pistons are fitted on the ends of the Golden Rods, and 4130 chrome moly wristpins fitted.  These are all carefully hand-fitted - and modified if necessary - by Moffett, to insure proper looseness.  The

wristpins are then held in place with Teflon buttons, rather than the standard spring clips.  Anyone who's had a wristpin clip come out and scrape hell out of a cylinder wall will be a sucker for these items. 

The only drawback to these pistons

 

is that they only come in two different sizes: 10:1 compression and 12.5:1.  The 12.5:1 setup is for racing only. That means only.  Even the 10:1 set is a little rich for normal street riding.  These days, gasoline is bad and getting worse.  High compression will produce nothing but trouble.  On special orders, the domes can be cut to 9.5:1.

At any rate, while all this hooraw has been going on, your old barrel has been getting the treatment.  The stock liners get punched out.  Then the barrel goes in a bin of something just a bit stronger than sulphuric acid.  That takes off any paint, grease, or mechanic's fingers if they're slow in inserting the barrel.

After that, new liners are inserted and bored.  1000cc is absolutely the largest that a barrel can be bored.  Even at that size, the amount of meat between the liners is miniscule.  This will mean, of course, that reassembly to prevent leakage must be critical.  The cylinder is then milled absolutely flat on the top, and set with copper wire O-rings.  This is going to guarantee a perfect fit.  For the pretties, black epoxy paint then goes on the barrel.

The barrel gets slid over the pistons very carefully, after great gobs of sealer have been daubed around the base gasket.

Chrome moly cylinder studs replace the stock studs.  Again, these are a great deal stronger, so they can be torqued tighter and take more pressure without lifting off.

The last two things on the heads are the replacement head studs and the head gasket.

Again, these studs are 4130, and are guaranteed to be stronger.  They're a wider thread pattern on the cylinder end (cylinder is tapped to accept them), so have less of a tendency to pull out.

Onto these goes the new, trick, oversize head gasket.  It's an alloy item, of a material that has the same expansion rate as the head and cylinder.  Equivalent expansion means less chance of a head/jug leak.

And so to the head, which contains more trick items and work than probably anything except maybe the crank assembly.

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