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First of all, the entire engine comes down to bare bones, strictly by Honda specifications. It's probably a bit faster than most wrenches work, and a lot faster

than you and I - but Moffet works on not much but 750 Hondas, so he's either got or built all the special tools for all the odd jobs.  Now, with everything down to bare

bones, work on the mill starts. The first stage is the cases.

The lower case stays stock, after being looked at closely for wear (all

 

parts are incredibly closely inspected, either visually or with magnafluxing, before assembly.  Assume this, so we don't have to mention it on every step).

The upper case gets machined out, to accommodate the vastly larger displacement barrels.

At this point, most of the work has been going on on your crankshaft.  First of all, about three pounds get cut off.  With the stock engine, the increased reciprocating weight will, of course, increase torque.  But with the Cobra, you're picking up so much of an increase that you can afford to shed some weight.  That decreased weight means that the bike will now rev faster.

The crankcase is then radiused and fluted.  The fluting will improve oil flow along the crank surface.  It is then balanced and polished at R.C. and stamped R. C. ENGINEERING.

At this point, the new rods get installed.

The rod problem was probably the first big trouble area with Honda 750s.  Not so much of a problem so long as the engine stayed at or close to stock horsepower.  But as soon as high horsepower started being developed, oops.

Oops meant stretched or broken rods.  Which meant busted cranks.   Which meant busted cases.

Which meant tears.

One of the reasons that this was discovered so quickly was because of the nature of the first big-bore kits.  All of them, you may recall, were 836cc. Why that figure?  Picked out of a hat? Nope.  Reason was, that Honda 350 pistons and barrels could be used on the 750.  No tooling up with new pistons for the cheapo manufacturers.   Unfortunately, 350 pistons are domed, and stock 750 pistons are not.  Use of the 350 pistons gave a nice, round compression like about 13:1.

Which meant instant blow-up.

Collins has sort of a rule of thumb - that when an engine goes over 836cc, 10:1 compression, or is designed to rev over ten grand, new rods should be put in

He sells three varieties.  First are his standard hot-rods, which go out for $25 apiece.  Same price for the super

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